Case Studies

What clients walked
away with.

Six builds. Four delivered to production. Two in active build. Each one ends in something the client uses, deploys, or sells.

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AI Service Build Computer Vision Vector Search ML Systems

Four CV capabilities running at broadcast scale, 10× cheaper than off-the-shelf vector DBs.

ExtremeReach Visual Intelligence — Ad Tech / Media Intelligence

10× cheaper $0 idle cost 4 capabilities, 1 platform

Tens of thousands of video and image assets. A hard cost constraint. A four-capability visual search platform built around the constraint — frame search, semantic search, structural similarity, image equivalents.

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AI Service Build Signal & Sensor AI Industrial ML Systems

A monitoring product that became a product differentiator and went to mass production.

HV Circuit Breaker Monitoring — Power Infrastructure / Industrial AI

Lab → mass production ADC → AI diagnostic Field-validated

Critical infrastructure doesn't get second chances. A full-stack monitoring system — from ADC signal capture to AI-powered failure prediction — that went from lab prototype to mass production.

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AI Service Build Document AI & NLP LLM Engineering ML Systems

Hours of manual review compressed to under a minute per document — production NLP that beat AWS and Azure on domain tasks.

Property-Tech Document AI — Property Tech / Document AI

Hours → <1 min Beat AWS & Azure Distributed at scale

Thousands of property legal documents. A manual review process that couldn't keep up. We automated it end-to-end — and benchmarked every decision along the way.

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AI Service Build Computer Vision ML Systems

A novel CV capability that didn't exist before — built from scratch, delivered at broadcast scale.

XR Diversity Intelligence — Ad Tech / Media Intelligence

Built from scratch Tens of thousands of videos Zero manual intervention

When no model exists for the problem, you build one. On-screen human representation transformed from invisible to measurable — across hundreds of thousands of video ads.

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TrustOS platform
AI SaaS Product Build Agentic Systems LLM Engineering In active build

A battle-tested brand-trust methodology turned into a recurring-revenue platform.

Trust OS — MissionCTRL

Equity Partnership Brand AI 7 sectors

Dustin C. Lawrence had a battle-tested brand trust methodology. Ferrous Labs partnered with MissionCTRL to turn it into TrustOS — a platform that quantifies trust as an early business performance indicator.

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AskPhi platform
AI SaaS Product Build LLM Engineering Behavioural Science

A behavioural-science thesis turned into a SaaS product with paying clients in three months.

AskPhi — Predictive Human Insights Ltd

3 months Prototype → production MLP 2 revenue streams

Jason Nguyen had a Claude Code prototype that proved his behavioural science thesis. Ferrous Labs turned it into a production-grade SaaS product with paying clients in three months.

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